Rhella · Design tool

HXM Heat Exchanger Simulator

Predicted heat transfer, outlet temperatures, pressure drop and connection velocity. Counterflow, single pass.

Hot side (primary)

GPM
°F

Cold side (secondary)

GPM
°F

Heat load check

BTU/h
–Predicted heat transfer
–Hot outlet
–Cold outlet
–Hot side pressure drop
–Cold side pressure drop

Pressure drop vs flow

Results

Data used. Pressure drop is scaled from each model's rated test point (ΔP ∝ specific gravity × flow²); Cv 7.2 / 11.4 / 20.5 follows from those points. Rated points correspond to the suggested heat transfer at a 30 °F hot-side ΔT (HXM200 200,000, HXM400 400,000, HXM600 600,000 BTU/h). Heat transfer is predicted with the ε-NTU method using an estimated overall U of about 800 BTU/h·ft²·°F water-to-water at rated flow, scaled with flow (exponent 0.7) and reduced for glycol; this U is derived from published selections of comparable 5"×12" class brazed plate units, not from Rhella test data, so treat results as ±15% estimates. Port ratings (60 / 80 / 80–130 GPM) follow comparable 1-1/4", 1-1/2" and 2" units. Glycol properties are typical propylene glycol values. Design limits: 290 psi, −310 °F to 437 °F. Velocity guide (8 ft/s) is a general piping guideline. Confirm final selections with Rhella.